Modern factories heavily depend on the use of cranes for lifting and moving heavy loads safely and efficiently. Cranes are widely used in small workshops and manufacturing plants to enhance productivity and promote a safe working environment. However, it is essential to select a suitable type of crane as a function of capacity, working space, and operations needed. The following are five major crane types widely used in modern factories.
1. Overhead Crane
Ideal for Heavy Duty Lifting
An overhead crane is one of the most commonly used lifting solutions in factory and industrial environments. Installed on runway beams mounted on building structures, these cranes allow smooth horizontal and vertical movement of loads across the shop floor. They are specifically designed for handling heavy materials, large machine components, and bulk loads. Since overhead cranes operate above the working area, they help maximize floor space, making them an ideal choice for high-production facilities that require efficient material handling without obstructing operations.
Applications
- Handling heavy machinery parts in manufacturing units
- Lifting and transferring raw materials and finished goods
- Supporting assembly lines in high-volume production plants
Key Advantages
- Efficient use of floor space by utilizing overhead movement
- High load capacity suitable for heavy-duty operations
- Improves productivity and workplace safety
Price Range (India)
The price of an overhead crane depends on capacity, span, lift height, controls, and customization:
- ₹5,00,000 – ₹10,00,000 – Light to medium-duty cranes (up to ~10 T capacity)
- ₹10,00,000 – ₹25,00,000 – Medium to heavy-duty cranes (~10 T to 25 T capacity)
- ₹25,00,000 and above – Heavy or specialized cranes (above 25 T or custom specifications)
2. Jib Crane
Perfect for Localized Workstations
A jib crane is a compact and highly efficient lifting solution designed for localized workstations. It features a rotating horizontal arm that allows loads to be lifted, moved, and positioned within a limited radius. Jib cranes are commonly used in assembly lines, loading bays, and individual work areas where precise material handling is required. Due to their simple design and ease of installation, jib cranes offer a cost-effective option for businesses that need reliable lifting support in confined or dedicated spaces.
Applications
- Assembly and workstation material handling
- Loading and unloading operations
- Maintenance and repair activities
Key Advantages
- Ideal for confined and localized work areas
- Smooth and precise load positioning
- Cost-effective with low maintenance requirements
Price Range (India)
The cost of a jib crane varies based on capacity, mounting type (pillar or wall-mounted), and rotation angle:
- ₹1,50,000 – ₹4,00,000 – Light-duty jib cranes (up to ~2 T capacity)
- ₹4,00,000 – ₹8,00,000 – Medium-duty jib cranes (~2 T to 5 T capacity)
- ₹8,00,000 and above – Heavy-duty or customized jib cranes
3. Gantry Crane
Flexible and Portable Lifting Solution
A gantry crane is a flexible and portable lifting solution supported by legs that travel on wheels or rails. Unlike overhead cranes, gantry cranes do not require permanent building support structures, making them ideal for facilities that need adaptable lifting systems. These cranes can be used both indoors and outdoors and are widely preferred in environments where mobility, quick installation, and operational flexibility are essential.
Applications
- Material handling in fabrication and welding shops
- Loading and unloading in warehouses and yards
- Heavy lifting operations in shipyards and outdoor work areas
Key Advantages
- Does not require building-mounted runway beams
- Suitable for both indoor and outdoor operations
- High mobility and easy relocation
Price Range (India)
The cost of a gantry crane depends on span, mobility type, and load capacity:
- ₹3,00,000 – ₹8,00,000 – Light-duty gantry cranes (up to ~5 T capacity)
- ₹8,00,000 – ₹20,00,000 – Medium to heavy-duty gantry cranes (~5 T to 20 T capacity)
- ₹20,00,000 and above – Heavy-duty or customized gantry cranes
4. Electric Wire Rope Hoist Crane
High-Speed and Smooth Operations
An electric wire rope hoist crane is designed for high-speed and smooth lifting operations, making it ideal for production-driven industrial environments. These cranes are widely used in manufacturing facilities where frequent and repetitive lifting is required. Known for their precise load control, smooth operation, and easy maintenance, electric wire rope hoist cranes help improve workflow efficiency while ensuring consistent performance over long operational cycles.
Applications
- Repetitive lifting in production and assembly units
- Handling heavy components in manufacturing plants
- Material movement in workshops and industrial facilities
Key Advantages
- High lifting speed with smooth and controlled operation
- Reliable performance for continuous and repetitive use
- Long service life with low maintenance requirements
Price Range (India)
Pricing varies based on lifting capacity, duty class, and lifting height:
- ₹2,50,000 – ₹6,00,000 – Light-duty wire rope hoists (up to ~5 T capacity)
- ₹6,00,000 – ₹15,00,000 – Medium-duty hoists (~5 T to 15 T capacity)
- ₹15,00,000 and above – Heavy-duty or customized wire rope hoist crane systems
5. EOT Crane: Electric Overhead Traveling Crane
Advanced Solution for Large Factories
An EOT crane is an advanced lifting solution widely used in large factories and heavy industrial environments. These cranes are designed to handle higher lifting capacities and are equipped with advanced control systems for precise and safe operations. Commonly found in steel plants, automotive manufacturing units, and heavy engineering facilities, EOT cranes enable smooth material movement across wide spans, significantly reducing manual effort and improving overall workflow efficiency.
Applications
- Heavy material handling in steel and metal industries
- Assembly and transportation of large automotive components
- Lifting operations in heavy engineering and manufacturing plants
Key Advantages
- High load capacity suitable for heavy-duty applications
- Advanced control options for precise and safe operations
- Efficient movement of materials across large spans
Price Range (India)
The cost of an EOT crane depends on capacity, span, duty classification, and automation level:
- ₹10,00,000 – ₹25,00,000 – Medium-duty EOT cranes (up to ~10 T capacity)
- ₹25,00,000 – ₹60,00,000 – Heavy-duty EOT cranes (~10 T to 50 T capacity)
- ₹60,00,000 and above – High-capacity or fully customized EOT crane systems
Why Choosing the Right Industrial Crane Manufacturer Matters
The selection of the appropriate industrial crane manufacturer is considered a critical factor because it entails not just the quality of the crane but also the design and support of the reputable manufacturer in connection with the specific needs of the factory.
Conclusion
Industrial Cranes are very relevant in modern factories, ensuring safe and efficient handling of materials from one operation to another. These ranges in overhead, jib, gantry, and EOT systems, each serving a different purpose. The model, when paired with a reputed manufacturer, ensures reliability in performance and operational safety. With industry-focused engineering and dependable solutions, Lucky Crane Pvt.Ltd supports factories with crane systems built for today’s demanding industrial environments.